Heat Exchange System
Dimple Plate Heat Exchange Systems for liquids with fluctuating temperatures or volumes
Discover the exceptional energy benefits of using a pillow-plate heat transfer unit for your engineering needs. This innovative technology offers superior performance over traditional immersion coil heat exchanger methods, with numerous environmental benefits that make it a smart and sustainable solution. Made entirely of high-quality stainless steel, this cutting-edge heat transfer technology is designed to increase heat transfer, reduce pressure loss, and improve your system's u-value. It is the perfect solution for industrial heat exchangers due to temperature or volume fluctuations, heat recovery from polluted gases or vapors, and high-pressure ranges. If you're an engineer or consultant, incorporating industrial heat exchangers, this dimple plate unit can be an efficient and effective solution for all your energy transfer needs. The volume-dependent design is particularly advantageous for two-phase media with high surface area in minimum space, especially compared to steam coils, making it an ideal choice for a wide range of heating and cooling industries. At every stage of the process plant energy industry, pillow plates in industrial heat exchangers can offer innovative solutions for any kind of application that help you create better designs that are both energy-efficient and cost-effective. Don't miss out on this widely used and reliable method of exchanging thermal energy with minimal losses. With its exceptional performance and environmental benefits, these industrial heat exchangers as pillow-plate heat exchange system are a smart energy investment in the future of your business.
Is a heat transfer system with pillow plates the right choice for you?
Stable thermal energy process control with a dimple plate
Our dimple plate heat exchange system provides stable temperature process control by compensating for load peaks or temperature changes in liquids. With technical advantages, the use of double-embossed pillow plates has become increasingly popular in refrigeration, chemical, and process engineering plants. This is especially true in applications where tube bundle apparatus and tube coils are not suitable for contaminated media. Although these apparatuses were preferred in the past due to their favorable price, it has been recognized that the purchase advantage is partly eaten up after short operating times due to high maintenance and cleaning costs. A double-embossed pillow plate Heat Exchange Embossed Dimple Plate System is particularly useful for heat exchange with contaminated media (e.g. exhaust air, wastewater) that require easy cleaning. Opt for our system for efficient, cost-effective heat exchange.
Dimple plate heat exchange systems in ice water storage tanks
Individual heat exchange systems made out of double embossed pillow plates with individual outputs of up to 2.4 megawatts are also used to produce +1°C cold ice water. Complex PLC controls ensure that the temperature does not fluctuate by more than half a degree Celsius. The natural refrigerant ammonia is used here, which is not only climate-neutral but also stands out for its high energy efficiency. Due to its very good thermodynamic properties of double embossed pillow plates, ammonia requires the least amount of energy to generate a certain refrigerating capacity. This advantage of plates pillow plate is particularly important for large refrigeration plants in the food industry, especially in dairies with their large plants, so that refrigeration plants with ammonia have proven to be a clever solution in these industries. At the same time, for example, in the case of a 2.4 megawatt unit, the ammonia filling quantities are low. Less than 750 kilograms circulate.Individual heat exchange systems made out of double embossed pillow plates with individual outputs of up to 2.4 megawatts are also used to produce +1°C cold ice water. Complex PLC controls ensure that the temperature does not fluctuate by more than half a degree Celsius. The natural refrigerant ammonia is used here, which is not only climate-neutral but also stands out for its high energy efficiency. Due to its very good thermodynamic properties of double embossed pillow plates, ammonia requires the least amount of energy to generate a certain refrigerating capacity. This advantage of plates pillow plate is particularly important for large refrigeration plants in the food industry, especially in dairies with their large plants, so that refrigeration plants with ammonia have proven to be a clever solution in these industries. At the same time, for example, in the case of a 2.4 megawatt unit, the ammonia filling quantities are low. Less than 750 kilograms circulate.
What is heat transfer system?
Dimple Plate Heat Transfer Systems and their requirements for mass flow and optimal pressure drop
Our Heat Exchange System is an innovative and versatile solution for cooling or heating almost any liquid, gaseous, or particle-laden media in process plants at any temperature. Our welded pillow plates are engineered to the highest standards and energy effectiveness and can be customized to meet mass flow and optimal pressure drop specifications, while accommodating operating pressures ranging from vacuum to high pressure. One of the key features of our Heat Exchange System is the use of double-sided profiled embossed heat exchanger pillow plates. These plates feature a front head for heating or cooling and offer a superior alternative to conventional plug-in heat exchangers with u-shaped bent tubes. The plates are compatible with water, brine, steam, or thermal oil as a heat transfer medium, making them incredibly versatile. Our Heat Exchange System is designed to provide maximum efficiency and reliability. With a range of design options available, including different sizes and materials, we can create a bespoke system that is tailored to the specific needs of your process plant. Whether you are looking to enhance your cooling or heating capabilities, our Heat Exchange System provides a cost-effective and reliable solution that is guaranteed to meet your needs.
What is a dimple plate heat exchange system?
Dimple plate heat exchange system surface advantages
Our heat exchange systems are designed with double-embossed pillow plate surfaces, offering a safe and efficient solution for temperature control during both heating and cooling processes. Unlike compact, closed-design external heat exchangers, our unique surfaces remain highly efficient even when soiled, resulting in better long-term efficiencies. Our open-construction systems allow for quick and easy inspections, as well as effortless cleaning, ensuring high operational safety. What's more, our heat transfer system designs are tailored to suit a range of applications, offering flexibility that other systems lack. For added stability, our systems can even handle slight ice build-up during the cooling process, further enhancing their reliability and high-performance capabilities. So, if you're looking for a heat exchange system that offers unparalleled efficiency, reliability, and flexibility, look no further than our double-embossed pillow plate systems.
Our advantages of pillow plates in heat exchanger systems?
-
Our pillow plate heat transfer systems feature a fully welded design with double tight weld, ensuring power stability even with contaminated media.
-
The double embossed plate stainless steel construction guarantees longevity, while the optimally adapted dimple plated cross-sections facilitate easy inspection and cleaning.
-
Our systems are ideal for fluctuating power requirements, compensating for temperature and flow fluctuations in the tank.
-
Additionally, they offer a simple control via buffer effect and minimal pressure loss on the outside of pillow plates.
-
We can design any system to meet your specific application criteria or specification unlike static shell and tube heat exchanger. Get in touch to learn more!
Heat Exchange Systems with pillow plates and their technical specifications
-
Our pillow plate heat exchange systems come in various sizes to exchange heat, ranging from 10 kW to 1000 kW.
-
We also offer dimple plate heat exchanger that are available in different dimensions and sizes.
-
Our heat exchanger can be integrated with existing tanks, or we can provide tanks as well.
-
As a dimple plate evaporator manufacturer, we design our products to work with all refrigerants and operating modes as well as immersion heater.
-
We offer process equipment compact, as plug-in units for refrigeration systems with up to 100 kW, or we can design custom on-site refrigeration systems.
-
Our pillow plates can be used for gas-liquid heat exchange in sewers, or as a brine operation or liquid-liquid heat exchange system. An even heat transfer surface ensures optimal heat transfer and optimal cleaning, especially compared with steam coils. Whatever your heat exchange needs, we have the products to meet them. Contact us today to learn more!
Heat Exchange Systems with pillow plates and their applications and benefits
-
Compensating for temperature peaks caused by a large buffer volume in the tank can help improve your thermal energy process efficiency. Learn how to optimize your tank's performance with our expert tips and advice.
-
We offer heat recovery thermal design for industrial heat exchanger for many industries from hot gases and vapors, solvent and vapor condensation, and water steam condensation for any solids-laden or contaminated liquid. River water or sea water applications with natural convection, fully immersed. Our system is suitable for bleaching lye and pulp digester heating, immersion heater, white water cooling, and air drying in any industrial heat exchanger. Contact us for efficient and effective solutions.
Heat Exchange Systems with pillow plates and their construction and dimensions
-
Our heat transfer systems feature plate sizes up to 3000 x 2000 mm heat transfer surface and wall thicknesses ranging from 0.8 / 0.8 to 3 / 3 mm.
-
Our experienced engineers offer individual heat transfer design services for different types of heat exchangers including customized system design, duct guidance, and duct cross-sections according mass flow. Cross convection or natural convection types.
-
Our rolled cylinders or plates can be adapted to fit round containers.
-
Our systems can operate at pressures up to 20 bar, or up to 50 bar high pressure in special cases. Contact us today to learn more about our pressure systems.
More than 10.000 heat exchange systems out of pillow plates in operation. More than 50 years manufacturer of heat exchange systems.
We have always assimilated engineering science and thermodynamics optimally in the various manufacturing processes.
Thermodynamicists,mechanical engineers and welding engineers define the dimensioning, design and construction of customised heat exchanger panels and systems in materials ranging from mild and austenitic steels through to titanium, and ensure successful distribution of their work worldwide.
In doing so they fall back on production engineering expertise and calculations developed in the course of the past hundred years that are still being continuously optimised in an ongoing process.
In the perception of our customers, the Buco product stands for:
Technical and process-oriented consulting
Thermodynamic efficiency
Quality and longevity
